Fog cannon on pantograph
Mist cannon on pantograph for dust binding
Rent dust binding machines
Our mobile dust control machines offer the ideal solution for dust-intensive working environments. Specially designed to bind dust particles in the air, our machines make a significant contribution to improving air quality and visibility in such places. Whether on construction sites, in mines, quarries or industrial plants – wherever dust is a problem, we are there to help. Our fog cannons work according to a simple but effective principle of particle binding: Fine mist is sprayed, to which the dust particles adhere, causing them to sink to the ground weighted down. With our flexible settings, the water input can be adjusted as required to avoid puddles and at the same time moisten the driveways for construction machinery, which reduces dust dispersion. The use of our mobile dust control machines significantly improves the health protection of workers and residents. They also help to comply with environmental and health and safety regulations.
Renewed certificate for NEBOLEX Umwelttechnik GmbH
Renewed certificate for NEBOLEX Umwelttechnik GmbH
Management system in accordance with DIN EN ISO 9001:2015
Quality management is the key to a company’s success.
We are experts in dust and odor control and are continuously committed to the quality of our products and services.
Customer satisfaction, cost efficiency and competitiveness are our top priorities!
An effective quality management system means clear standards, continuous monitoring, precise measurement and continuous improvement.
Employee involvement and open communication are of crucial importance.
These values strengthen the trust of our customers.
At Nebolex, we live our quality management system every day.
In this way, we not only ensure the quality of our products, but also the satisfaction of our customers.
Dust binding system installed in Peru
Dust binding system delivered to South America.
Scrap cleaning system with water spraying
A two-component dust binding system from NEBOLEX Umwelttechnik GmbH was installed and successfully commissioned at a scrap cleaning plant in Peru, South America.
The aim is to separate the fines, such as dust and impurities, and thus improve the quality of the steel scrap. NEBOLEX Umwelttechnik GmbH installed armored spray bars with integrated mist nozzles close to the source of the dust at all points where conveyed material falls or is dropped. The particularly robust design of the stainless steel bars ensures that unexpectedly heavy scrap parts cannot damage the protected fog nozzles on contact. The two-substance system consisting of the media air and water can also nebulize filtered process water through the special nozzles. The control of the spraying system is integrated into a control cabinet. Only when material is present does the fogging switch on automatically.
After passing through the special scrap screen, the screened scrap is virtually dust-free and has convinced the customer. The targets in terms of capacity and required scrap quality were achieved and even increased. This is essential as the cleaning system is installed in a hot and dry area. High dust levels mean higher environmental pollution. The successful water spraying system ensures maximum dust binding, which conserves resources.
IFAT Munich trade fair
Advance notice - Save-the-Date
IFAT Munich
Experience shows that diaries start to fill up quickly from spring onwards. Do you feel the same way?
For this reason, we would like to inform you in good time of the date of the IFAT trade fair in Munich from May 13-17, 2024. The latest innovations and current topics will be presented in the exhibition halls and on the outdoor area. We are convinced that you will benefit from our latest developments and solutions for dust control.
Would you like to get to know us and see our products in demonstrations? Then keep an appointment free during this period.
If you are interested, we will be happy to send you the link for free registration.
IFAT Munich – Stand FS.908/1
Dust binding machine in use
Fog cannons
Mobile dust control with NEBOLEX Umwelttechnik GmbH
The considerable amount of dust generated during demolition and dismantling work is always a challenging situation. Companies that can guarantee a clean demolition have a clear advantage over their competitors from the client’s point of view. Dust control through the use of water mist is a successful measure for limiting unwanted dust emissions.
Previous uses of Storz C hoses, such as those used by fire departments for wet holding, have proven to be unsatisfactory. Not only the enormous water consumption associated with unwanted puddles, but also the additional personnel costs lead to increased costs. The tailor-made solution therefore consists of mobile dust binding machines with different throwing distances, ranging from small and fine to large and wide, thus covering a wide range of applications.
The number and size of the nozzles determine the droplet spectrum. The smaller the water droplets, the larger the total surface area of the water, which means that more dust can be bound. The simple control via radio remote control makes the dust binding machines a flexible and compact must-have for every demolition company.
Dust control systems from NEBOLEX - Maintenance
Maintenance is the health check of your system
Now is the best time for this.
Put through its paces once a year, maintenance extends the service life and guarantees optimum function.
Maintenance is the preventive maintenance of your system. To maintain performance in the long term, systems and machines must be regularly maintained and checked. The winter period, when many machines and systems are at rest, is the optimum time.
In this context, the specialist responsible for the machinery should rely on the manufacturer’s service offerings.
NEBOLEX Umwelttechnik GmbH is known for its short response times and can quickly and easily carry out a complete check of your systems directly on site or for mobile dust binding machines in its own workshop. The all-round service also takes on the maintenance of third-party systems and machines and carries out the work in accordance with the relevant operating and maintenance instructions.
Individual inspections can be agreed, as can regular maintenance by means of a maintenance contract. As the term progresses, the customer benefits from only pro rata travel costs and an extended warranty.
NEBOLEX Umwelttechnik GmbH takes care of service planning for customers and reminds them of the next maintenance date in good time and arranges an appointment. Maintenance intervals are calculated from the customer’s specifications based on the service life of the system. If the operating conditions change, the maintenance periods must be adjusted accordingly.
All system technicians keep their knowledge and skills up to date through in-house production and external training.
NEBOLEX Umwelttechnik GmbH has been offering the winter check for several years now. Maintenance is carried out professionally and competently, and only original spare parts are used to ensure quality. All maintenance work carried out is documented and provided to the customer in the form of a report. The legal basis for these inspections are the accident prevention regulations (UVV) issued by the employers’ liability insurance associations.
With the “UVV tested” inspection sticker, you can be sure that your dust binding system or dust binding machine is in perfect technical condition. Regular maintenance therefore means necessary care but also safety for your employees. A maintenance contract ensures the operational readiness and reliability of NEBOLEX® dust control systems with optimum function, long service life and economical operation. This maintenance measure minimizes damage and losses of any kind. Early detection of deviations or wear on the system can prevent any consequential damage.
Dust binding - opencast mining and crusher fogging
Dust binding with water mist
Opencast mining and crusher fogging
The manufacture of various products, such as paving stones or block steps, in a natural stone factory is associated with considerable dust generation. The company was obliged by the authorities to reduce dust emissions to a minimum during the open-cast mining work and processing of the material. To prevent further inconvenience, Nebolex Umwelttechnik GmbH was commissioned to bind the dust.
After an on-site inspection and careful planning, the practical implementation began. During the demolition (blasting), several mobile dust binding machines were used to prevent the dust from spreading in the quarry. Dust binding during the further processing of the material in the crusher was ensured by spray bars attached directly to the dust source. The robust design of the stainless steel strips with integrated mist nozzles also allows them to be used in harsh environments. The nozzle technology used can easily nebulize dirty water, i.e. screened surface or cistern water. Neither small impurities nor a high lime or salt content pose a problem for dust precipitation.
Dust control - ceiling foggers in halls
Dust binding - Ceiling fogger
Water atomization in halls to reduce dust
A company based in south-eastern Baden-Württemberg has been manufacturing products for the timber industry for several generations. During the shredding process and further processing, a considerable amount of dust of recyclable material classes A1 and A2 is produced.
To ensure work safety, several ceiling foggers were installed to reduce dust. These misting devices are attached to the hall ceiling and spray a fine mist of water. This increases the humidity, causing the dust particles suspended in the air to combine with the water mist and sink to the floor. This keeps the hall floor damp, which also prevents dust from being stirred up by moving vehicles in the hall. The amount of water added is minimal and is precisely controlled to avoid the formation of puddles.
In areas where waste material generates a lot of dust due to its high drop height on the conveyor belt and visibility was severely restricted at times, additional spray bars were installed to prevent accidents.
The targeted use of water mist protects employees from health risks and the company enjoys a good relationship with its neighbors.
Odour binding Introduction of additives for neutralization
Odour binding - neutralization through additives
Mobile machines from NEBOLEX Umwelttechnik
Odour control is the introduction of additives to neutralize unpleasant odours using mobile machines or stationary systems. Most of us take our sense of smell for granted and only notice it when a particularly pleasant smell or an unpleasant odor catches our attention. This difference in the perception of our sense of smell is well known. But in certain work environments, especially waste disposal facilities, foul odors can become a serious nuisance.
When kitchen waste, food scraps or silage come into contact with moisture and heat, a decomposition process begins that leads to foul odors. The butyric acid and hydrogen sulfide released in the process can lead to extreme odor nuisance. Unfortunately, there is often little understanding and acceptance of this problem in the immediate vicinity. The poor air quality has a significant impact on daily life, which presents the affected companies with the challenge of finding an effective and economical solution.
Our main objective is to develop measures to improve the odor situation in industrial plants in the long term and to comply with the threshold values in odor-intensive production areas. Our solution is based on the use of water mist and a special additive to bind odors. This nebulization system is particularly efficient for composting and recycling solid and liquid materials.
The neutralizing additive is added to the nebulized water via a dosing unit. The resulting solution in the form of a light spray mist remains suspended in the air, enveloping and binding the unpleasant odor molecules immediately and permanently. The result: no more unpleasant odors and no more puddles of water.
The choice of a suitable system, be it a single- or dual-substance system or a mobile dust binding machine, depends on the individual needs, requirements and expectations of the operator. In most cases, a personal on-site visit with a consultation is required to explain the advantages of the various systems.
Odor control plays a crucial role in the well-being of employees in the workplace. A pleasant working environment significantly boosts employee satisfaction and productivity.
Dust binding belt discharge with water spraying
Screen misting
Water spraying on a discharge conveyor.
In a quartz plant in the northern part of Rhineland-Palatinate, we were faced with the challenge of minimizing dust turbulence and reducing the environmental impact. Here, rock is extracted from a quarry pond and then transported to a crusher using wheel loaders. The crushing and discharge of the crushed sand of grain size 0-2 led to considerable dust formation.
The basic cube, a semi-mobile supply unit from NEBOLEX, was used for the test setup. During test runs with fresh water, the system technology not only convinced the authorities, but also our customer. The system was later installed with a special filter technology that uses process water.
Material is fed in sporadically by the wheel loader and water spraying is controlled by ultrasonic sensors. As soon as the wheel loader passes the barrier, the fogging process starts at the crusher for a preset time. The start, water input and fogging time are precisely monitored and controlled.
The targeted use of water mist not only protects your employees, but also the environment and nature.
