Dust binding with water mist
Water mist
Dust binding measures in the gravel and natural stone works
The production of paving stones, bricks and other products in a natural stone factory leads to considerable dust generation. Nebolex Umwelttechnik GmbH was commissioned to install suitable dust control measures in order to comply with the strict official requirements for reducing dust emissions during the quarrying and processing operations. After a comprehensive on-site analysis and careful planning phase, the practical implementation began. A mobile dust binding machine was used during the blasting work in the quarry, which effectively prevented the dust from spreading far into the surrounding area. During further material processing in the crusher, spray fog bars were installed directly at the dust sources. These robust stainless steel bars with integrated mist nozzles are specially designed for use in demanding environments. The advanced nozzle technology enables cistern water to be atomized without small impurities or a high lime and salt content impairing the effectiveness of the dust suppression. Successful water spraying ensures maximum dust binding, which conserves resources.
Mist cannon for dust control
Water mist binds dust.
Mist cannon for dust control
The collection points for bulky waste and construction waste disposal in large cities sort delivered goods into different warehouses. Dust is inevitably produced when the individual building materials such as concrete, bricks, mortar and tiles are segmented.
Unfortunately, there is often little understanding and acceptance of this problem in the immediate vicinity. The poor air quality has a significant impact on daily life, which presents the affected companies with the challenge of finding an effective and economical solution.
A storage area was moved into the hall. The company commissioned effective measures from Nebolex Umwelttechnik to minimize dust. Dust binding machines were tested during an on-site visit. The decision was made in favor of the Elite 5040 mounted on a pantograph. This allows the entire area of the hall to be fogged. Dust formation is avoided and dust turbulence is prevented, ensuring the best possible protection of employees from dust exposure.
Dust binding machine in use
Water mist for dust binding
Dust binding machine in use
Mobile dust binding machines from NEBOLEX Umwelttechnik are used to reduce dust in construction waste recycling. Depending on the weather conditions, dust is inevitable during the breaking of paving stones. This is an enormous burden for employees and neighbors. After a successful week of testing, a dust binding machine is now in use.
Our mobile dust control machines offer the ideal solution for dust-intensive working environments. Specially designed to bind dust particles in the air, our machines make a significant contribution to improving air quality and visibility in such places. Whether on construction sites, in mines, quarries or industrial plants – mobile machines and stationary systems from NEBOLEX are used wherever dust becomes a challenge.
Fog cannon on pantograph
Mist cannon on pantograph for dust binding
Rent dust binding machines
Our mobile dust control machines offer the ideal solution for dust-intensive working environments. Specially designed to bind dust particles in the air, our machines make a significant contribution to improving air quality and visibility in such places. Whether on construction sites, in mines, quarries or industrial plants – wherever dust is a problem, we are there to help.
Our fog cannons work according to a simple but effective principle of particle binding: Fine mist is sprayed, to which the dust particles adhere, causing them to sink to the ground weighted down. With our flexible settings, the water input can be adjusted as required to avoid puddles and at the same time moisten the driveways for construction machinery, which reduces dust dispersion.
The use of our mobile dust control machines significantly improves the health protection of workers and residents. They also help to comply with environmental and health and safety regulations.
Renewed certificate for NEBOLEX Umwelttechnik GmbH
Renewed certificate for NEBOLEX Umwelttechnik GmbH
Management system in accordance with DIN EN ISO 9001:2015
Quality management is the key to a company’s success.
We are experts in dust and odor control and are continuously committed to the quality of our products and services.
Customer satisfaction, cost efficiency and competitiveness are our top priorities!
An effective quality management system means clear standards, continuous monitoring, precise measurement and continuous improvement.
Employee involvement and open communication are of crucial importance.
These values strengthen the trust of our customers.
At Nebolex, we live our quality management system every day.
In this way, we not only ensure the quality of our products, but also the satisfaction of our customers.
Dust binding system installed in Peru
Dust binding system delivered to South America.
Scrap cleaning system with water spraying
A two-component dust binding system from NEBOLEX Umwelttechnik GmbH was installed and successfully commissioned at a scrap cleaning plant in Peru, South America.
The aim is to separate the fines, such as dust and impurities, and thus improve the quality of the steel scrap. NEBOLEX Umwelttechnik GmbH installed armored spray bars with integrated mist nozzles close to the source of the dust at all points where conveyed material falls or is dropped. The particularly robust design of the stainless steel bars ensures that unexpectedly heavy scrap parts cannot damage the protected fog nozzles on contact. The two-substance system consisting of the media air and water can also nebulize filtered process water through the special nozzles. The control of the spraying system is integrated into a control cabinet. Only when material is present does the fogging switch on automatically.
After passing through the special scrap screen, the screened scrap is virtually dust-free and has convinced the customer. The targets in terms of capacity and required scrap quality were achieved and even increased. This is essential as the cleaning system is installed in a hot and dry area. High dust levels mean higher environmental pollution. The successful water spraying system ensures maximum dust binding, which conserves resources.
IFAT Munich trade fair
Advance notice - Save-the-Date
IFAT Munich
Experience shows that diaries start to fill up quickly from spring onwards. Do you feel the same way?
For this reason, we would like to inform you in good time of the date of the IFAT trade fair in Munich from May 13-17, 2024. The latest innovations and current topics will be presented in the exhibition halls and on the outdoor area. We are convinced that you will benefit from our latest developments and solutions for dust control.
Would you like to get to know us and see our products in demonstrations? Then keep an appointment free during this period.
If you are interested, we will be happy to send you the link for free registration.
IFAT Munich – Stand FS.908/1
Dust binding machine in use
Fog cannons
Mobile dust control with NEBOLEX Umwelttechnik GmbH
The considerable amount of dust generated during demolition and dismantling work is always a challenging situation. Companies that can guarantee a clean demolition have a clear advantage over their competitors from the client’s point of view. Dust control through the use of water mist is a successful measure for limiting unwanted dust emissions.
Previous uses of Storz C hoses, such as those used by fire departments for wet holding, have proven to be unsatisfactory. Not only the enormous water consumption associated with unwanted puddles, but also the additional personnel costs lead to increased costs. The tailor-made solution therefore consists of mobile dust binding machines with different throwing distances, ranging from small and fine to large and wide, thus covering a wide range of applications.
The number and size of the nozzles determine the droplet spectrum. The smaller the water droplets, the larger the total surface area of the water, which means that more dust can be bound. The simple control via radio remote control makes the dust binding machines a flexible and compact must-have for every demolition company.
Dust control systems from NEBOLEX - Maintenance
Maintenance is the health check of your system
Now is the best time for this.
Thoroughly checked once a year, maintenance extends the service life and guarantees optimum functioning of your machines and systems.
Maintenance is the preventive maintenance of your system. To maintain performance in the long term, systems and machines must be regularly maintained and checked. The winter period, when many machines and systems are at rest, is the optimum time.
In this context, the specialist responsible for the machinery should rely on the manufacturer’s service offerings.
NEBOLEX Umwelttechnik GmbH is known for its short response times and can carry out a complete check of your systems quickly and easily. Directly on site or for mobile dust binding machines in our own workshop. The all-round service also takes on the maintenance of third-party systems and machines and carries out the work in accordance with the relevant operating and maintenance instructions.
Individual inspections can be agreed, as can regular maintenance by means of a maintenance contract. As the term progresses, the customer benefits from only pro rata travel costs and an extended warranty.
NEBOLEX Umwelttechnik GmbH takes care of service planning for customers and reminds them of the next maintenance date in good time and arranges an appointment. Maintenance intervals are calculated from the customer’s specifications based on the service life of the system. If the operating conditions change, the maintenance periods must be adjusted accordingly.
Dust binding - opencast mining and crusher fogging
Dust binding with water mist
Opencast mining and crusher fogging
The manufacture of various products, such as paving stones or block steps, in a natural stone factory is associated with considerable dust generation. The company was obliged by the authorities to reduce dust emissions to a minimum during the open-cast mining work and processing of the material. To prevent further inconvenience, Nebolex Umwelttechnik GmbH was commissioned to bind the dust.
After an on-site inspection and careful planning, the practical implementation began. During the demolition (blasting), several mobile dust binding machines were used to prevent the dust from spreading in the quarry. Dust binding during the further processing of the material in the crusher was ensured by spray bars attached directly to the dust source. The robust design of the stainless steel strips with integrated mist nozzles also allows them to be used in harsh environments. The nozzle technology used can easily nebulize dirty water, i.e. screened surface or cistern water. Neither small impurities nor a high lime or salt content pose a problem for dust precipitation.
